在专业环境中工作时,具有独特的机械高精度真空输送机,或使用专门的材料甚至危险材料,在设计过程中考虑手头的各个方面非常重要。除了确保工人的安全外,这项早期计划还为成功的项目结果设定了该项目。
这个原则是建议各行业that require precision work and applications with high- and low-temperature zones, like the manufacture of micro polymer components,solar cells或其他高度工程的产品。
For this wide range of industries and applications, there is one solution that will serve them all well is钢带技术。
钢带:您的顶级解决方案之一(甚至您的唯一解决方案)
钢带不需要润滑,易于清洁,并且可以承受超过538 C的危险温度和各种化学物质。此外,它们提供了出色的导热率,同时提供了出色的强度与重量比。皮带技术拥有超过六十年的经验,可以在无数行业为全球客户提供服务,可以帮助您为您的输送机系统配备。
以下是一些产品注意事项:
温度:
High and low temperatures can influence the properties of a steel belt, and therefore, it is important the right material is selected to achieve optimal operation and lifetime. Our engineers will recommend a suitable alloy to meet your needs from our robust metal offerings.
调整:
有时,特定的应用需要调整以创建完美的产品。如果需要高精度,则真空系统可能有助于达到预期的结果。在钢带表面下施加的真空产生了理想的平坦表面,以容纳可以精确定位的多种产品,以打印,切割和采摘和放置操作。
A Case Study: Real-World Results
One of our OEMs required that two specific areas in his 32-foot-long (9.75m) vacuum conveyor achieve a crucial, repeatable belt positioning of max. 0.004” (0.1 mm) lateral and longitudinal while holding a flatness of just 0.0010” (.025mm) or better. This was necessary because the print had to be stacked at exactly the same position when the belt circled back to the printing station with the product still attached. Especially for micro polymer components, the stacking of the print levels has to be perfect to achieve good performance of the components. In this case, it is critical to get camber, or straightness of the belt, close to 0, which can be achieved through Belt Technologies’ production processes.
Due to the heat zone followed by the cooling zone in this application, there was a risk of the belt stretching and pulling itself back together within a short period of time, potentially causing positioning issues. To overcome this, we introduced forced tracking with side guides covering just the short distances of the two high precision printing areas. This served to keep the belt in a perfect position where it counted while minimizing abrasion of the belt edges and avoiding waves in the belt itself.
Precision on the Move
在可能的情况下,我们建议侧向指南和支撑板由POM/Delrin等低摩擦材料制成。在禁止使用此类材料的情况下,我们建议使用不锈钢,但仅在绝对需要避免皮带高磨损的区域。对于这样的专业项目,从一开始,皮带技术就可以在设计过程中做出关键决策是一种优势和特权。
如果您有任何疑问或准备开始设计未来的生产线,我们邀请您与我们的一位销售工程师联系。联系我们要了解有关如何将自定义解决方案为您服务的更多信息。我们将努力确保您的项目的成功。



