最近，来自以前的项目的客户联系了带有问题的皮带技术。我们的工程师向他们提供了conveyor belt for the production of electrical connectors. Unfortunately, they were experiencing issues with the belt after it was installed in their system and they needed help identifying the source of the problem. Members of our team traveled to their location in Mexico to help their team troubleshoot the belt and provide them with a lasting solution.
排除短带寿命
Originally, Belt Technologies produced a custom stainless steel conveyor belt that would support unique nesting attachments designed to hold electrical connectors in place as they were assembled. The belt was sent to a secondary builder, who then attached the custom fixtures. The individual fixtures were very heavy, weighing 1.45 pounds each; there were 48 fixtures in total. Because of the pulley dimensions, the belt was relatively thin. However, due to the high strength-to-weight ratio of stainless steel, the significant weight of the fixtures should not have caused the belt to fail so early in its operating lifespan.
皮带工程师在现场旅行到客户工厂，以帮助最终用户设置，并查看是否有解决带寿命的解决方案。在进行中检测系统后，我们的工程师能够确定在皮带上的固定装置和系统的腿之间留下了足够的间隙。随着夹具在滑轮周围行驶，他们撞到了腿部。结合从安装不正确的次要对齐问题，反复影响促成了交力路振动;这些添加的压力源导致沿着皮带的穿孔裂缝，最终导致它失败。
Proper Tensioning and Tracking Solutions
Our engineers were able to troubleshoot the issue and made small onsite adjustments to enhance productivity and save costs by reducing downtime and maintenance. They also helped train some of the end user’s employees onproper tracking and tensioning of the belt. Properly tensioning the belt fixed the underlying alignment issues with the pulleys that were contributing to the belt failure. The legs of the system were adjusted to provide enough clearance for the fixtures and prevent the repeated collisions that were damaging the belt.
Your System’s Success Is Our Priority
Our team was more than willing to work with the end user onsite to evaluate the machine as it ran, assess each element, and identify the cause of the issue. At Belt Technologies, the success of your automated system is our priority. We will always go the extra mile为确保客户从传送带获得最大可能的寿命。
For more information about custom stainless steel belts for your conveyor system,contact us today.
